500kw One-to-One Gearbox and Axle Performance Testing and Reliability Testing Bench

• Customization: Available
• After-sales Service: Provided
• Warranty: One Year
• Model NO.: SSCD500
• Max Diameter of Workpiece: 1800mm
• Mass Scope of Workpiece: 2000kg
• Type: Power Test Machine
• Maxcapacity: >1000KN
• Accuracy Grade: 0.01%Fs
• Load Way: Mechanical Load
• Loading Method: Dynamic Load
• Display: Digital
• Control: Computer Control
• Weight: 1000-2000Kg
• Power Source: AC380V
• Oil Cylinder Position: No
• Rated Power: 500kw
• Rated Speed: 1500
• Max Speed: 3800
• Brand: Seelong
• Rated Torque: 3183
• Constant Power Range: 1500-3800
• Constant Torque Range: 0-1500
• Transport Package: Seaworthy Plywood
• Specification: Customized
• Trademark: Seelong
• Origin: China
• HS Code: 9031200090
• Production Capacity: 20 Sets /Year
• Package Size: 230.00cm * 180.00cm * 220.00cm
• Package Gross Weight: 1000.000kg

Product Description

500kW One-to-One Forced air cooling Gearbox and Axle Performance Test Bench

Product Description

The 500KW gearbox performance test bench is a device specially used to carry out performance and reliability evaluation on components such as transmissions and drive axles. It can realize multiple tests such as efficiency, power performance, comprehensive performance and long-term reliability of the tested parts.

The 500KW gearbox durability test bench mainly includes the following key parts: an input dynamometer system with both driving and loading functions; an output dynamometer system that can realize loading and reverse driving; a variable frequency inverter that can transmit electrical energy back to the power grid; a control system responsible for overall regulation; a data acquisition component for recording various parameters; a bench mechanical frame that supports the overall structure; oil station equipment that provides lubrication guarantee; and a video surveillance device that monitors the operating status in real time.

500kW One-to-One Forced air cooling Gearbox and Axle Performance Testing and Reliability Testing Bench Reference Standards

QC/T 568-2019 Technical requirements and bench test methods for automotive mechanical transmission assemblies
QC/T-291-2023 "Performance requirements and bench test methods for automotive mechanical transfer case assemblies"
 

Working principle

Before the test begins, the operator sets the test parameters through the human-machine interface, and the control system sends instructions to the drive system and the load system. The drive system drives the gearbox to operate according to the preset speed and torque curve, and the load system loads the simulated load in real time according to the test requirements. During the operation, the data acquisition system collects various operating parameters of the gearbox at millisecond intervals and transmits them to the control system. The control system uses a closed-loop control algorithm to adjust the drive and load output in real time to ensure the stability of the test conditions.

The video surveillance system synchronously records the gearbox operation screen, and the sealing test system performs a sealing test on the gearbox during a specific test phase. After the test, the data processing software performs a multi-dimensional analysis on the massive amount of data collected to calculate key indicators such as the gearbox's transmission efficiency, vibration spectrum, and sealing performance. The system automatically generates a test report and conducts a comprehensive evaluation and grading of the gearbox performance by comparing it to a standard database.

Gearbox Test Bench Components

500kW One-to-One Forced air cooling Gearbox and Axle Performance Testing and Reliability Testing Bench Components

 

1) Input dynamometer system (drive and load): on the one hand, it provides power input to the gearbox to simulate the working state of the engine; on the other hand, it can apply load to simulate the resistance of the vehicle when driving, so as to test the performance and durability of the gearbox under different loads.

2) Output dynamometer system (loading and driving): mainly used to absorb the power output of the gearbox, and can also reverse drive the gearbox to simulate vehicle braking, downhill and other working conditions, and further comprehensively test the performance of the gearbox.

3) Variable frequency inverter system: It can recycle the electric energy generated during the test and feed it back to the power grid, realizing the recycling of energy, reducing the test cost, and reducing energy waste and environmental impact.

4) Control system: It is the "brain" of the test bench and is responsible for setting test parameters (such as speed, torque, gear, etc.), controlling the coordinated work of various systems, and ensuring that the test is carried out accurately and stably according to the preset procedures.

5) Data acquisition system: collects various data in the test process in real time, such as speed, torque, temperature, pressure, vibration, etc., and performs preliminary processing and storage on the data to provide a basis for subsequent analysis and evaluation.

6) Test bench mechanical system: including base, bracket, connecting shaft and other structural components, used to fix gearbox, dynamometer and other equipment, ensure precise connection and stable operation between components, and reduce the impact of vibration and displacement on test results.

7) Oil station system: provides lubricating oil to the gearbox, controls parameters such as oil temperature and oil pressure, ensures that the gearbox works under appropriate lubrication conditions, and can also evaluate the wear condition of the gearbox by monitoring indicators such as oil contamination.

8) Video monitoring system: Real-time monitoring of the test bench's operating status and changes in the gearbox's appearance, allowing for timely detection of abnormal conditions (such as oil leakage, abnormal noise, component damage, etc.) to ensure the safety of the test process.

Usage Environment

Power supply requirements: 380V±10%, 220V±10% AC power supply, frequency 50Hz±1Hz. Equipped with three-phase isolation transformer and harmonic suppression device to ensure that the harmonic distortion rate of the power grid is less than 5%. At the same time, it is equipped with online UPS uninterruptible power supply, which can provide 30 minutes of emergency power supply guarantee.

Environmental conditions: The equipment needs to be installed in a constant temperature and humidity laboratory, with an ambient temperature of -10°C to 45°C and a relative humidity of ≤85% . The laboratory floor needs to be vibration-isolated, with a peak vibration acceleration of less than 5m/s². To ensure the heat dissipation needs of the equipment, the laboratory needs to be equipped with a precision air-conditioning system with a cooling capacity of no less than 20kW , and sufficient ventilation space must be reserved.

Technical parameters

 
SSCD500 - 1500 / 3800 Electric Dynamometer Technical Parameters

Items	Input end electric dynamometer parameters
Host model	SSCD500 - 1500/3800
brand	Seelong
Rated power (KW)	500
Rated speed (rpm)	1500
Constant torque speed range (rpm)	0-1500
Constant power speed range (rpm)	1500-3800
Maximum speed (rpm)	3800
Overload capacity	120%
Rated voltage (V)	AC 380
Rated torque (Nm)	3183
Cooling method	Forced air cooling
Encoder	Shanghai Jingfen
Encoder Type	HTL 512
Dynamometer safety monitoring	Bearing temperature X2
	Coil temperature X3
	Vibration Monitoring X2

SSCD500 - 300 / 760 Electric Dynamometer Technical Parameters

Items	Output end electric dynamometer parameters
Host model	SSCD500 - 300/760
brand	Seelong
Rated power (KW)	500
Rated speed (rpm)	300
Constant torque speed range (rpm)	0-300
Constant power speed range (rpm)	300-760
Maximum speed (rpm)	760
Overload capacity	120%
Rated voltage (V)	AC 380
Rated torque (Nm)	15915
Cooling method	Forced air cooling
Encoder	Shanghai Jingfen
Encoder Type	HTL 512
Dynamometer safety monitoring	Bearing temperature X2
	Coil temperature X3
	Vibration Monitoring X2

500kW One-to-One Forced air cooling Gearbox and Axle Performance Testing and Reliability Testing Bench Application Areas

1) Aerospace field: used for performance testing of precision gearboxes such as aircraft engine reducers and helicopter main reducers to meet reliability verification requirements under extreme conditions such as high temperature, high pressure, and high speed.

2) New energy vehicle industry: Adapt to the research and development and testing of new transmission components such as electric vehicle reducers and hybrid transmissions, support electrification and intelligent testing scenarios, and help improve the performance of new energy vehicle power systems.

3) High-end equipment manufacturing industry: Serving the gearbox performance testing of CNC machine tools, industrial robots, automated production lines and other equipment to ensure the transmission accuracy and operation stability of high-end equipment.

4) Rail transit field: Applied to the performance test of high-speed rail and subway traction gearboxes, simulating complex load conditions during train operation to ensure the safe and reliable operation of rail transit equipment.

5) Shipbuilding industry: Performance evaluation of ship propulsion gearboxes and deck machinery gearboxes to meet special working conditions such as high load and strong corrosion in marine environments.
 

Product Model List

Model	Power (KW)	Torque (Nm)	Rated Speed (rpm)	Max Speed (rpm)	Torque Measurement Accuracy
SSCD15-1000/4500	15	143	1000	4000	0.2%FS
SSCD30-1000/4500	30	286	1000	4000	0.2%FS
SSCD45-1000/4000	45	430	1000	4000	0.2%FS
SSCD60-1000/4000	60	573	1000	4000	0.2%FS
SSCD90-1000/3500	90	859	1000	3500	0.2%FS
SSCD110-1000/3500	110	1050	1000	3500	0.2%FS
SSCD160-1000/3500	160	1528	1000	3500	0.2%FS
SSCD200-1000/3300	200	1910	1000	3300	0.2%FS
SSCD250-1000/3300	250	2387	1000	3300	0.2%FS
SSCD300-1000/3300	300	2865	1000	3300	0.2%FS
SSCD30-1500/5000	30	191	1500	5000	0.2%FS
SSCD45-1500/5000	45	286	1500	5000	0.2%FS
SSCD60-1500/5000	60	382	1500	5000	0.2%FS
SSCD90-1500/5000	90	573	1500	5000	0.2%FS
SSCD132-1500/4500	132	840	1500	4500	0.2%FS
SSCD160-1500/4500	160	1019	1500	4500	0.2%FS
SSCD200-1500/4000	200	1273	1500	4000	0.2%FS
SSCD250-1500/4000	250	1592	1500	4000	0.2%FS
SSCD300-1500/3800	300	1910	1500	3800	0.2%FS
SSCD400-1500/3800	400	2546	1500	3800	0.2%FS
SSCD500-1500/3800	500	3183	1500	3800	0.2%FS
Can be customized

Company Profile

Intelligent Technology (Luoyang) Co., Ltd. is a high-tech enterprise specializing in equipment measurement, control, design, manufacturing and sales of power engineering systems in various fields such as aerospace, automobiles, and new energy. The company is located in the beautiful Peony Flower City - Luoyang, the capital of God.

The company always adheres to the business philosophy of "taking technological innovation as its mission and quality service as its purpose", constantly surpassing the advanced level in the same industry, integrating into the world, measuring and controlling the future, and creating high-quality products. To provide customers with products and services with high intelligence, precision, speed, reliability, and added value.

All employees of Seelong Intelligent Technology (Luoyang) Co., Ltd. warmly welcome sincere cooperation from domestic and foreign customers, and work together for the future and common development.

The main products include engine test benches, new energy power test benches, gearbox test benches and other products. Establish a complete sales service system, adhering to the business philosophy of quality for survival and service for development, to provide users with power engineering measurement and control solutions in various fields.

Exhibition

From October 24th to October 26th,2024, the Russian International Testing and Control Exhibition was successfully held at the Moscow Klokus Interbational Convention Center. Testing Control is an international testing and control exhibition organized by the renowned Russian exhibition company MVK, which is held anually in Russia.

As the largest and most influential testing and control equipment exhibition in Russia. The exhibition is supported by the Ministry of Defense of the Russian Federation, the Ministry of Industry and Trade of the Russian Federation, the Defense Committee of the State Duma, the Federal Bureau of Technical Regulation and Metrology, and the State Economic Development Bureau. During the three-day exhibition, the exhibition received a total of 10,237 visitors.

Seelong Intelligent Technology (Luoyang) Co.,Ltd. participated in this exhibition and mainly displayed its best-selling products to Russian market, such as engine test benches and transmission test benches. As the only supplier of power system testing equipment in China, Seelong has become a highlight of this exhibition. Visitors from aviation, automobiles, agricultural machinery, power generation equipment and other related fields visited Seelong for communication.

Through this exhibition, Seelong brand awareness in Russia has been strengthened, and it has provided an efficient platform for close communication with Russian partners and customers.

 

Packaging & Shipping

 

 FAQ

Q: What's the minimum order quantity for our cooperation?
A: We support small trail order of 1 pcs for stock products.
Q:How can I learn more about the products?
A: Please leave your email and we will send you your electronic sample book.
Q: What's your payment term?
A: Normally 40% T/T deposit, pay in full before shipment.
Q:What's the lead time for my orders?
A: Dynamometers production cycle is 6-8 weeks, sensors production cycle is 2-3 weeks, other products please contact with us.
Q: How do we get the overall solution of the test bench?
A: Leave us your email, our technical staff will communicate with you about the detailed plan.
Q: Can I come to visit your factory?
A: Sure, you are always welcomed to have a visit.