60kw Customizable Gasoline Engine Performance Evaluation Electric Dynamometer System

Product Description

          60kW Customizable Gasoline Engine Performance Evaluation Electric Dynamometer System

Product Description

Introduction to 60kW Customizable Gasoline Engine Performance Evaluation Electric Dynamometer System

 

As a professional test bench, the 60kW gasoline engine electric dynamometer test bench system converts the mechanical energy output by the engine into electrical energy for power measurement. It can simulate various working conditions and provide accurate data for engine performance evaluation.

60kW Gasoline Engine Performance Evaluation Electric Dynamometer Test Bench System Reference Standards

1). GB/T 18297-2024 "Performance test code for road vehicle engines": Applicable to M and N type automobile gasoline and diesel engines (excluding free piston type, other fuel engines can refer to it).

2). GB/T 19055-2024 "Reliability test methods for motor vehicle engines": Applicable to M and N type automotive reciprocating and rotary engines (excluding free piston engines). It clarifies the reliability test and evaluation methods of the whole test bench, stipulates equipment configuration, test procedures (alternating load, etc.), parameter monitoring, and result evaluation, and provides a standardized test process.

Engine Test Bench Components

60kW Gasoline Engine Performance Evaluation Electric Dynamometer Test Bench System Components

1) Eectric dynamometer

The electric dynamometer is used as the loading/dragging equipment of the engine to load/drag the engine; the electric dynamometer is mainly composed of an AC motor host, a torque flange and an electric dynamometer mounting bracket; the electric dynamometer uses the high-end dynamometer product independently developed by our company; the electric dynamometer is equipped with a torque flange produced by our company for torque measurement.
 

2) Variable frequency inverter system

Frequency conversion control system is used to control the electric dynamometer; the electric dynamometer can load the engine in the forward direction and drag the engine in the reverse direction at the same time; the electric energy generated by the electric dynamometer after loading is directly fed back to the power grid through the variable frequency inverter system.
 

3) XLE-1000 measurement and control system and control software

Our company's XLE-1000 measurement and control system is used for the overall control of the test bench; the XLE-1000 measurement and control system communicates with the variable frequency inverter system through the bus to complete the setting and control of various operating conditions of the test bench; the XLE-1000 measurement and control system receives various parameters collected by the system through the bus, and at the same time the XLE-1000 measurement and control system integrates external auxiliary equipment for centralized communication and control; the entire test process can be completed automatically.

The XLE-1000 system has strong compatibility and flexible openness, taking into account the user's engine controller and other related communications and controls, and meeting the compatibility and integration of other user-owned equipment.
 

4) Data Acquisition System

Equipped with corresponding temperature, pressure and other sensors and acquisition modules, it is used to collect temperature, pressure and other parameters of various parts of the engine, and upload the collected data to the measurement and control system through the data interface to realize data display, recording and processing.
 

5) Throttle actuator

The motor-type throttle actuator is used to adjust the throttle to various openings. The actuator has large torque, fast response speed, good dynamic performance, and is suitable for various dynamic tests of the engine.
 

6) Fuel consumption meter

This solution uses a transient fuel consumption meter, which can provide accurate fuel consumption measurement for diesel/gasoline and other engines; the solution is also equipped with a fuel boost pressure regulating device to complete the stable pressure supply of engine fuel.
 

7) Coolant temperature control device

A coolant temperature control device is used to control the engine coolant temperature, etc. The device uses PLC as the main control unit, a proportional control valve as the main execution unit, and plate heat exchangers and pipelines are made of stainless steel. The device has the characteristics of high control accuracy and fast response speed.
 

8) Supercharger intercooler control device

The engine supercharger intercooler control device is used to control the engine turbocharger outlet temperature; the engine supercharger intercooler adopts intelligent fuzzy digital PID adjustment technology, which has the characteristics of high control accuracy, stability and reliability.

Technical Parameters

Items	Technical indicators
Motor Manufacturers	Seelong
Rated power (KW)	60
Rated torque (Nm)	191
Rated speed (rpm)	3000
Maximum speed (rpm)	8000
Constant torque speed range (rpm)	0-3000
Constant power speed range (rpm)	3000-8000
Torque sensor model	T40B
Torque sensor manufacturers	HBM
Torque sensor range (Nm)	0-500Nm
Accuracy level	0.05%FS

System application

60kW Gasoline Engine Performance Evaluation Electric Dynamometer Test Bench System Application Areas

1. Automobile engine R&D and testing: simulate idling, acceleration and other operating conditions, test power output, fuel economy and emission performance, and assist in optimizing engine design.
2. Ship power system test: simulate complex sailing conditions, verify the engine performance under different loads and speeds, and ensure the reliability of ship power.
3. Generator performance test: Test the power generation performance of gasoline generator sets during load start-up and load mutation, and evaluate the power supply quality and overload capacity.
4. General power equipment performance evaluation: used for garden machinery, small construction machinery and other equipment to test engine performance consistency and help quality control.

Product Model List

Model	Power (KW)	Torque (Nm)	Rated Speed (rpm)	Max Speed (rpm)	Torque Measurement Accuracy
SSCG30-3000/10000	30	95	3000	10000	0.2%FS
SSCG45-3000/10000	45	143	3000	10000	0.2%FS
SSCG60-3000/10000	60	191	3000	10000	0.2%FS
SSCG90-3000/10000	90	286	3000	10000	0.2%FS
SSCG110-3000/10000	110	350	3000	10000	0.2%FS
SSCG160-3000/10000	160	509	3000	10000	0.2%FS
SSCG200-3000/8000	200	637	3000	8000	0.2%FS
SSCG250-3000/8000	250	796	3000	8000	0.2%FS
SSCG300-3000/7500	300	955	3000	7500	0.2%FS
SSCG350-3000/7500	350	1114	3000	7500	0.2%FS
SSCG400-3000/7500	400	1273	3000	7500	0.2%FS
Can be customized

Company Profile

Intelligent Technology (Luoyang) Co., Ltd. is a high-tech enterprise specializing in equipment measurement, control, design, manufacturing and sales of power engineering systems in various fields such as aerospace, automobiles, and new energy. The company is located in the beautiful Peony Flower City - Luoyang, the capital of God.

The company always adheres to the business philosophy of "taking technological innovation as its mission and quality service as its purpose", constantly surpassing the advanced level in the same industry, integrating into the world, measuring and controlling the future, and creating high-quality products. To provide customers with products and services with high intelligence, precision, speed, reliability, and added value.

All employees of Seelong Intelligent Technology (Luoyang) Co., Ltd. warmly welcome sincere cooperation from domestic and foreign customers, and work together for the future and common development.

The main products include engine test benches, new energy power test benches, gearbox test benches and other products. Establish a complete sales service system, adhering to the business philosophy of quality for survival and service for development, to provide users with power engineering measurement and control solutions in various fields.

 

Exhibition

From October 24th to October 26th,2024, the Russian International Testing and Control Exhibition was successfully held at the Moscow Klokus Interbational Convention Center. Testing Control is an international testing and control exhibition organized by the renowned Russian exhibition company MVK, which is held anually in Russia.

As the largest and most influential testing and control equipment exhibition in Russia. The exhibition is supported by the Ministry of Defense of the Russian Federation, the Ministry of Industry and Trade of the Russian Federation, the Defense Committee of the State Duma, the Federal Bureau of Technical Regulation and Metrology, and the State Economic Development Bureau. During the three-day exhibition, the exhibition received a total of 10,237 visitors.

Seelong Intelligent Technology (Luoyang) Co.,Ltd. participated in this exhibition and mainly displayed its best-selling products to Russian market, such as engine test benches and transmission test benches. As the only supplier of power system testing equipment in China, Seelong has become a highlight of this exhibition. Visitors from aviation, automobiles, agricultural machinery, power generation equipment and other related fields visited Seelong for communication.

Through this exhibition, Seelong brand awareness in Russia has been strengthened, and it has provided an efficient platform for close communication with Russian partners and customers.

 

Packaging & Shipping

 

 FAQ

Q: What's the minimum order quantity for our cooperation?
A: We support small trail order of 1 pcs for stock products.
Q:How can I learn more about the products?
A: Please leave your email and we will send you your electronic sample book.
Q: What's your payment term?
A: Normally 30% T/T deposit, pay in full before shipment.
Q:What's the lead time for my orders?
A: Dynamometers production cycle is 6-8 weeks, sensors production cycle is 2-3 weeks, other products please contact with us.
Q: How do we get the overall solution of the test bench?
A: Leave us your email, our technical staff will communicate with you about the detailed plan.
Q: Can I come to visit your factory?
A: Sure, you are always welcomed to have a visit.