Sscw160-1500-6000 160kw Automotive Engine Eddy Current Dynamometer Test Bench

• Customization: Available
• After-sales Service: Provided
• Warranty: One Year
• Model NO.: SSCW160-1500-6000
• Max Diameter of Workpiece: 1200mm
• Mass Scope of Workpiece: 1000kg
• Type: Power Test Machine
• Maxcapacity: >1000KN
• Accuracy Grade: 0.01%Fs
• Load Way: Mechanical Load
• Loading Method: Dynamic Load
• Display: Digital
• Control: Computer Control
• Weight: 500-1000Kg
• Power Source: AC380V
• Oil Cylinder Position: No
• Rated Power: 160kw
• Rated Speed: 1500rpm
• Accuracy: 0.2%Fs
• Features: Fast Response
• Rated Torque: 1050nm
• Transport Package: Seaworthy Plywood
• Specification: Customized
• Trademark: Seelong
• Origin: China
• HS Code: 9031200090
• Production Capacity: 20 Sets /Year
• Package Size: 230.00cm * 150.00cm * 180.00cm
• Package Gross Weight: 1000.000kg

Product Description

                 SSCW160-1500-6000 160kW Automotive Engine Eddy Current Dynamometer Test Bench

Product Description

SSCW160-1500-6000 160kW Automotive Engine Eddy Current Dynamometer Test Bench Overview

Designed specifically for passenger vehicles (1.5-3.0L displacement) and small generators (80-200kW), this system integrates a 160kW eddy current dynamometer, an IPC710 measurement and control system, multi-dimensional data acquisition, and a lightweight working condition assurance module. It enables comprehensive testing of power, torque, fuel consumption, and other parameters at rated speeds of 1500rpm, up to 6000rpm, and a maximum torque of 1050Nm. Complying with standards such as GB/T 18297-2001, it is suitable for performance calibration of 80-200kW engines and 500-800-hour endurance testing, meeting the core requirements of small and medium-sized equipment for precise testing, low-cost maintenance, and flexible deployment.

 

Product Components

SSCW160-1500-6000 160kW Automobile Engine Eddy Current Dynamometer Test Bench Components

(1) 160kW eddy current dynamometer (core loading unit)

Core parameters: 160kW power, 1500rpm rated speed, 6000rpm maximum speed, 1050Nm maximum torque;
Features: Eddy current loading (response ≤ 0.5s), no mechanical wear, torque control accuracy ±0.5% FS, suitable for small engine testing requirements of "mainly medium and low speeds, with less transient loads".

(2) Measurement and control system

Industrial computer: IPC710 (supports 24/7 operation, compatible with Windows Industrial Edition, suitable for small laboratory deployment);
Controller: XLEC-1000 (torque/speed dual closed loop, speed ±5rpm, torque ±2Nm adjustment accuracy, suitable for fine parameter control of low-power engines);
Software: XLE-1000 (newly added "Passenger Car Engine Rapid Calibration Template" and "Generator Load Simulation Module", automatic generation of GB/T 18297 format reports, and support for data export).

(3) Data acquisition system

Sensors: Low-temperature (-40-80°C, ±0.3°C) and high-temperature (0-300°C, ±0.5°C) temperature sensors (suitable for low exhaust temperatures in passenger car engines); 0-1.2MPa oil/0-400kPa intake pressure sensor (±0.2% FS, matching the pressure range of low-power engines); atmospheric pressure (80-120kPa), temperature and humidity sensors; 0-300g/min gravimetric fuel consumption meter (±0.1% FS, suitable for low fuel consumption testing of small engines);
Performance: 100Hz synchronous sampling, 100+ parameter parallel acquisition (streamlining redundant channels and reducing data processing costs), storage ≥500GB (meeting the data storage needs of small and medium-sized enterprises).

(4) Condition guarantee system

Coolant constant temperature: 50-90°C (±1°C), 8-30L/min (small flow design, suitable for small engine cooling requirements); intercooler constant temperature: 15-60°C (±2°C, optional, suitable for turbocharged passenger car engines);
Cooling water circulation: 15-50L/min (inlet water ≤32°C, outlet water ≤40°C, lightweight water pump to reduce energy consumption); oil supply system: 0.3-0.5MPa, 80L oil tank (5μm secondary filtration, volume suitable for small laboratory spaces).

(5) Mechanical part

Mounting bracket: adjustable (suitable for 1.5-3.0L passenger car engines, wheelbase 400-1000mm, accuracy ±0.1mm, lightweight steel structure, easy to disassemble and assemble);
Drive shaft: 45# steel (1500Nm load capacity, matched with 1050Nm maximum torque redundancy), with safety interlock protective cover (miniaturized design, reducing floor space); cast iron plate: 1800×1200mm (Class 0 accuracy, 30% lighter than the 260kW test bench, suitable for laboratory floor load-bearing).

Technical Advantages

SSCW160-1500-6000 160kW Automotive Engine Eddy Current Dynamometer Test Bench Core Advantages

1. Precise adaptation to the low-power range: 1050Nm torque + 6000rpm speed perfectly covers 80-200kW passenger cars/small generators, avoiding "overkill" and reducing equipment procurement and operation and maintenance costs;
2. Lightweight deployment: The total weight of the test stand is approximately 650 kg, and the size of the cast iron plate is reduced by 20%, making it suitable for small and medium-sized laboratories/repair shops, and no special foundation is required for installation;
3. Low consumption and high efficiency: Cooling water/coolant flow is reduced by 30% compared to a 260kW test bench, saving 25% in annual energy consumption; the software has built-in dedicated templates, shortening the test cycle for a single engine to 1.5 hours;
4. High precision: Torque ±0.5% FS, speed ±5rpm accuracy, data error ≤1%, meeting the fine calibration requirements of passenger car ECUs; High safety: miniaturized interlock protection of the drive shaft and IP44 protection are suitable for laboratory oily environments, eliminating safety hazards.

Typical Applications

SSCW160-1500-6000 160kW Automotive Engine Eddy Current Dynamometer Test Bench Applications

1. Passenger car engine performance calibration: Adapts to 1.5-3.0L turbocharged/naturally aspirated engines (80-200kW), optimizes power/fuel consumption, and supports ECU fine-tuning (e.g., reducing passenger car urban fuel consumption by 0.3-0.5L/100km);
2. Small generator durability test: Conduct 500-hour continuous operation tests on 80-200kW diesel generators to verify power generation stability and oil aging cycle;
3. Passenger car repair verification: Test the power recovery rate (≥95% is acceptable) and idle vibration (≤500rpm) of 1.5-3.0L engines after overhaul to determine the repair quality;
4. Small construction machinery testing: Suitable for 80-150kW engines in small loaders and forklifts, verifying torque output at low and medium speeds (such as when a forklift is lifting a load); 5. Teaching and research: The automotive engineering major in colleges and universities is used for small engine structure optimization (such as intake manifold design) and alternative fuel (such as ethanol gasoline) performance research, and has a low entry threshold.

Technical Parameters

  

Parameters	Technical Indicators	Parameters	Technical Indicators
model	SSCW160-1500-6000	Rated speed	1500rpm
Rated power	160kW	Maximum speed	6000rpm
Maximum torque	1050Nm (rated speed)	Torque measurement range	0-1200Nm
Torque control accuracy	±0.5%FS	Speed control accuracy	±5rpm (steady state), ±10rpm (dynamic)
Loading method	Eddy current induction loading	Response time	≤0.5s
Cooling method	Forced water cooling (≥35L/min, less than 260kW bench requirements)	Adaptive power range	80-200kW (passenger car/small generator)
Ambient temperature	0-45ºC	relative humidity	≤85% RH (non-condensing)
Protection level	IP44	weight	About 650kg
Installation	Floor type (continuous cast iron flat plate)	Data Interface	RS485 / Ethernet

Product Model List

Model	Rated power	Rated speed	Maximum speed	Maximum torque	Adaptive power range
SSCW100-1200-5000	100kW	1200rpm	5000rpm	800Nm	50-120kW
SSCW160-1500-6000	160kW	1500rpm	6000rpm	1050Nm	80-200kW
SSCW260-1800-7500	260kW	1800rpm	7500rpm	1395Nm	150-300kW
SSCW320-2000-8000	320kW	2000rpm	8000rpm	1550Nm	200-350kW
SSCW400-2500-9000	400kW	2500rpm	9000rpm	1520Nm	250-450kW

Delivery and After-sales

Delivery: Standard models ship within 50 days (small devices have a short production cycle), customized models ship within 50-90 days (including international logistics and customs clearance assistance, and customs clearance is more convenient for micro components); "out-of-the-box installation" kits are available (pre-wired to reduce on-site wiring time).

After-sales service: Core components (dynamometer, torque flange) are guaranteed for one year, and we offer lifetime bilingual technical support in both Chinese and English (response time ≤ 4 hours). Spare parts are shipped domestically within 24 hours and delivered internationally within 7 days. We also provide free 1.5-day operator training (including a special tutorial on home appliance/energy storage motor testing), and support remote debugging (on a computer, including modular solution configuration guidance).

Certifications

 

FAQ

Q: What's the minimum order quantity for our cooperation?

A: We support small trail order of 1 pcs for stock products.
Q:How can I learn more about the products?
A: Please leave your email and we will send you your electronic sample book.
Q: What's your payment term?
A: Normally 30% T/T deposit, pay in full before shipment.
Q:What's the lead time for my orders?
A: Dynamometers production cycle is 6-8 weeks, sensors production cycle is 2-3 weeks, other products please contact with us.
Q: How do we get the overall solution of the test bench?
A: Leave us your email, our technical staff will communicate with you about the detailed plan.
Q: Can I come to visit your factory?
A: Sure, you are always welcomed to have a visit.