Sscd160-1500/4500 160kw Customizable Long-Life Test Full-Condition Compatibility Gearbox Test Dynamometer

Product Description

SSCD160-1500/4500 160kW Customizable Long-life Test Full-condition Compatibility Gearbox Test Dynamometer

Product Description

The SSCD160-1500/4500 160kW Gearbox Test Dynamometer Bench System is a high-performance testing device specifically designed for precision gearbox testing, widely used in industrial manufacturing, wind power, construction machinery, automotive, and rail transit fields. By integrating Seelong's drive electric dynamometer (Model: SSCD160-1500/4500, Power: 160KW, Rated Speed: 1500rpm, Maximum Speed: 4500rpm, Torque Measurement Accuracy: 0.2%FS) and load electric dynamometer (Model: SSCD110-300/600, Power: 110KW, Rated Speed: 300rpm, Maximum Speed: 600rpm), combined with a mature and reliable frequency conversion inverter system (Torque Control Accuracy: 0.2%FS, Speed Control Accuracy: ±1rpm, Response Time: 5ms) and Seelong's XLP-1000 measurement and control system (equipped with Intel Core I7 processor, 32G DDR4 memory, and 1T SSD hard disk), the test bench achieves comprehensive monitoring and precise control of key parameters such as torque, speed, temperature, and pressure.
 

Component Name	Core Specifications	Brand
SSCD110-300/600 loading electric dynamometer	Power 110kW, rated speed 300rpm, maximum speed 600rpm, torque measurement sensor: 0-5000Nm (accuracy: 0.2%FS).	Seelong
SSCD160-1500/4500 driving electric dynamometer	Power 160kW, rated speed 1500rpm, rated torque 1019Nm, maximum speed 4500rpm, torque measurement sensor: 0-1019Nm (accuracy: 0.2%FS).	Seelong
Torque calibration device	Torque flange torque calibration	Seelong
Variable frequency inverter system	Multi-drive variable frequency inverter system ; torque control accuracy 0.2%FS ; speed control accuracy ±1rpm ; response time 5ms ; equipped with multiple protections against overload, overvoltage, and overheating.	Well-known domestic brand
XLP-1000 measurement and control system	Industrial PC: IPC710; CPU: Intel Core i7; Memory: 32GB DDR4; Hard Drive: 1TB SSD; Pre-installed XLP-1000 software	Seelong
Data acquisition system	PT100 temperature acquisition module, pressure acquisition module, analog signal acquisition module, temperature acquisition sensor, pressure acquisition sensor, vibration acquisition sensor, data acquisition box	Seelong
Oil temperature control device	Stainless steel plate heat exchanger, PLC control system ; temperature control accuracy: ± 1 ºC	Seelong
Gear flow meter	used for water and oil flow measurement: Collection range: 0-50 L/min; Accuracy: 0.5%FS Model: SLLL050	Seelong
Optional - Coupling	Permissible torque: 500Nm; Permissible speed: 18000 r/min	Seelong
Optional - Motor bracket	Non-standard customized L-shaped, wall thickness > 50mm	Seelong
Optional - Cast iron plate	Material: HT300; Flatness: ≤0.05mm/m; Surface roughness: Ra≤1.6μm ; Shock absorbers and cast iron plates ensure stability during high-speed testing.	Seelong
Optional - Shock absorbers	Spring-type, rated load 100-300kg, damping coefficient 0.2-0.3, suitable for vibration frequencies of 5-10Hz ; the shock absorber and cast iron plate ensure stability during high-speed testing.	Seelong

Technical Parameters

SSCD160-1500/4500 160kW Electric Dynamometer Technical Parameters

Parameters	Specifications
Power	160kW
Rated speed	1500rpm
Maximum speed	4500rpm
Rated torque	1019Nm
Torque measurement range	0-1500Nm
Torque measurement accuracy	0.2%FS
Speed control accuracy	±1rpm
Response time	5ms

Technical Advantages

SSCD160-1500/4500 160kW Gearbox Test Dynamometer Bench System Core Advantages

1) High-precision testing: Torque measurement accuracy of 0.2%FS, speed control accuracy of ±1rpm, ensuring accurate and reliable test data.

2) High-efficiency data processing: The XLP-1000 measurement and control system is equipped with a high-performance processor, enabling rapid data processing and real-time monitoring.

3) Comprehensive parameter monitoring: The data acquisition system integrates multiple sensors to comprehensively monitor parameters such as temperature, pressure, and flow rate.

4) Energy saving and environmental protection: The electric dynamometer converts mechanical energy into electrical energy and feeds it back to the power grid, achieving energy-saving testing.

5) Flexible configuration: Offers a variety of optional components to meet the needs of different testing scenarios.

Typical Applications

SSCD160-1500/4500 160kW Gearbox Test Dynamometer Bench System Application Areas

1) Industrial gearboxes: used for transmission efficiency, temperature rise, and life testing of machine tools, metallurgical machinery, mining machinery, and rubber and plastic machinery to ensure processing stability and wear resistance.

2) Wind turbine gearboxes: Support vibration characteristics, dynamic performance and reliability testing of megawatt-level wind turbine gearboxes, suitable for remote online monitoring and fault diagnosis.

3) Engineering machinery gearboxes: covering load simulation and durability testing of equipment such as crushers and conveyors, and verification of operation in harsh environments.

4) Automotive and rail transportation: Applications include performance optimization of transmissions, electric vehicle gearboxes, and high-speed rail traction systems, improving transmission efficiency and driving smoothness.

5) Marine and Energy Equipment: Used for speed matching testing of marine gearboxes, and for verifying the corrosion resistance and lubrication performance of hydroelectric gearboxes.

Product Model List

Model	Power (kW)	Torque (Nm)	Rated Speed (rpm)	Max Speed (rpm)	Torque Measurement Accuracy
SSCD15-1000/4500	15	143	1000	4000	0.2%FS
SSCD30-1000/4500	30	286	1000	4000	0.2%FS
SSCD45-1000/4000	45	430	1000	4000	0.2%FS
SSCD60-1000/4000	60	573	1000	4000	0.2%FS
SSCD90-1000/3500	90	859	1000	3500	0.2%FS
SSCD110-1000/3500	110	1050	1000	3500	0.2%FS
SSCD160-1000/3500	160	1528	1000	3500	0.2%FS
SSCD200-1000/3300	200	1910	1000	3300	0.2%FS
SSCD250-1000/3300	250	2387	1000	3300	0.2%FS
SSCD300-1000/3300	300	2865	1000	3300	0.2%FS
SSCD30-1500/5000	30	191	1500	5000	0.2%FS
SSCD45-1500/5000	45	286	1500	5000	0.2%FS
SSCD60-1500/5000	60	382	1500	5000	0.2%FS
SSCD90-1500/5000	90	573	1500	5000	0.2%FS
SSCD132-1500/4500	132	840	1500	4500	0.2%FS
SSCD160-1500/4500	160	1019	1500	4500	0.2%FS
SSCD200-1500/4000	200	1273	1500	4000	0.2%FS
SSCD250-1500/4000	250	1592	1500	4000	0.2%FS
SSCD300-1500/3800	300	1910	1500	3800	0.2%FS
SSCD400-1500/3800	400	2546	1500	3800	0.2%FS
SSCD500-1500/3800	500	3183	1500	3800	0.2%FS
Power, Speed Range and the Number of Acquisition Modules Can be Customized as Required.

Company Profile

 

Intelligent Technology (Luoyang) Co., Ltd. is a high-tech enterprise specializing in equipment measurement, control, design, manufacturing and sales of power engineering systems in various fields such as aerospace, automobiles, and new energy. The company is located in the beautiful Peony Flower City - Luoyang, the capital of God.

The company always adheres to the business philosophy of "taking technological innovation as its mission and quality service as its purpose", constantly surpassing the advanced level in the same industry, integrating into the world, measuring and controlling the future, and creating high-quality products. To provide customers with products and services with high intelligence, precision, speed, reliability, and added value.

All employees of Seelong Intelligent Technology (Luoyang) Co., Ltd. warmly welcome sincere cooperation from domestic and foreign customers, and work together for the future and common development.

The main products include engine test benches, new energy power test benches, gearbox test benches and other products. Establish a complete sales service system, adhering to the business philosophy of quality for survival and service for development, to provide users with power engineering measurement and control solutions in various fields.

Exhibition

 

From October 24th to October 26th,2024, the Russian International Testing and Control Exhibition was successfully held at the Moscow Klokus Interbational Convention Center. Testing Control is an international testing and control exhibition organized by the renowned Russian exhibition company MVK, which is held anually in Russia.

As the largest and most influential testing and control equipment exhibition in Russia. The exhibition is supported by the Ministry of Defense of the Russian Federation, the Ministry of Industry and Trade of the Russian Federation, the Defense Committee of the State Duma, the Federal Bureau of Technical Regulation and Metrology, and the State Economic Development Bureau. During the three-day exhibition, the exhibition received a total of 10,237 visitors.

Seelong Intelligent Technology (Luoyang) Co.,Ltd. participated in this exhibition and mainly displayed its best-selling products to Russian market, such as engine test benches and transmission test benches. As the only supplier of power system testing equipment in China, Seelong has become a highlight of this exhibition. Visitors from aviation, automobiles, agricultural machinery, power generation equipment and other related fields visited Seelong for communication.

Through this exhibition, Seelong brand awareness in Russia has been strengthened, and it has provided an efficient platform for close communication with Russian partners and customers.

 

Certifications

 

 

 FAQ

Q: What's the minimum order quantity for our cooperation?
A: We support small trail order of 1 pcs for stock products.
Q:How can I learn more about the products?
A: Please leave your email and we will send you your electronic sample book.
Q: What's your payment term?
A: Normally 40% T/T deposit, pay in full before shipment.
Q:What's the lead time for my orders?
A: Dynamometers production cycle is 6-8 weeks, sensors production cycle is 2-3 weeks, other products please contact with us.
Q: How do we get the overall solution of the test bench?
A: Leave us your email, our technical staff will communicate with you about the detailed plan.
Q: Can I come to visit your factory?
A: Sure, you are always welcomed to have a visit.